Final Design e

04/10/07

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The Micro-Adjustable Stabilizer Mount is placed into a three dimensional model using AutoDesk Inventor.  In this form, the design can be tested for feasibility.  The design comes just under the one inch mark in the center when no adjustment is made to the pitch or roll.  When either of the two are adjusted, the edges of the design slightly extend past one inch.  However, the center line is still at the desired one inch, making the design acceptable.

Figure 1: Top Isometric View of Micro-adjustment device      Figure 2: Transparent View

Figures 3 & 4: Micro-adjustment device with vibration components (6 springs and silicon) and Chief SLA bracket (existing hardware used in the VCCT)

Click on the following links for video clips of the Micro-adjustable Stabilizer Mount

Roll Movie

Yaw Movie

 

Figure 5: The Design Exploded

Parts List

Part # Description
1 Bottom Plate
6 Pitch Mechanism II
7 Roll Mechanism I
8 Roll Mechanism II
9 Pitch Mechanism I
10 Roll Mechanism III
11 Roll Mechanism IV
12 Yaw Main Plate
14 Chief Adapter Plate
15 Yaw Bearing Cap
16 Vertical Stop Plate

 

Autodesk Inventor Professional Stress Analysis was used to simulate parts under structural loading conditions.  The parts analyzed were the parts that would be subject to loading in the system.  The load used to analyze these parts was 50 lbs.  The photo gallery below will illustrate drawings of the parts listed above as well as the parts' deformation under the loading conditions.  Parts necessary for the fabrication and assembly of the design are also illustrated in the gallery.

Click on thumbnails for larger view.

Drawings

Bottom Plate

Deformation Stress of Bottom Plate

Roll Mechanism I

Deformation Stress of Roll Mechanism I

Roll Mechanism II

Deformation Stress of Roll Mechanism II

Roll Mechanism III

Deformation Stress of Roll Mechanism III

Roll Mechanism IV

Deformation Stress of Roll Mechanism IV

Pitch Mechanism I

Pitch Mechanism II

Yaw Main Plate

Deformation Stress of Yaw Main Plate

Chief Adapter Plate

Deformation Stress of Chief Adapter Plate

Yaw Bearing Cap

Vertical Stop Plate

Pitch Pinion gear

Roll Pitch gear

SLB Bracket Spacer (6)

Yaw Gear

Yaw Idle Gear

Yaw Pinion

Click the links below for full stress analysis reports.

Bottom Plate Stress Analysis

Roll Mechanism I Stress Analysis

Roll Mechanism II Stress Analysis

Roll Mechanism III Stress Analysis

Roll Mechanism IV Stress Analysis

Yaw Main Plate Stress Analysis

Chief Adapter Plate Stress Analysis

 

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This site was last updated 04/10/07