Abstract

The automated pallet topper project aims to improve Corning's diesel exhaust filter production line by creating a machine that can stack the filters without human help. Right now, employees place and remove the final pallet on a stack of filters. By adding an automated pallet topper, workers can focus on other parts of the production line, making the workflow more efficient. Overall, Corning seeks a project that can complete the placement of the final pallet topper in a suitable amount of time.

After examining Corning's production line, we designed a scaled pallet gripper that can move horizontally and vertically to place pallets on a flat surface. The scaled pallet topper uses a frame with rails, bearing blocks, and air pistons to create horizontal and vertical motion. The horizontal motion moves the pallet to a new location in the production line. While the vertical motion moves the pallet up and down. Attached to the vertical rail is an air gripper that can pick up and release the pallet. To show what the automated pallet topper would be like in Corning's production line, we created a full-size computer model. The full-sized computer model helped in finding an estimation of how fast the pallet topper would perform. The scaled version shows how the full-sized model would potentially move. Corning values this project since it will increase production performance.

The automated pallet topper will remove the need for employee engagement, reduce physical strain, and speed up manufacturing. The automatic pallet topper will also lower production costs by lowering labor costs. The reduced need for employees also allows Corning to put them to work elsewhere. Adding this will allow Corning to keep up with demand, improve quality, and stay ahead in manufacturing.